Hyundai Motor Group Recalls Over 235,000 Vehicles in the US for Fuel Pipe Fastening Issue
Kia and Genesis, both part of Hyundai Motor Group, are recalling over 235,000 vehicles in the US due to an issue with the installation of a crossover fuel pipe. The problem lies in how the part was fastened during assembly, not in the part itself. The recall focuses on the fasteners that secure the crossover fuel pipe in place within the engine.
For Genesis vehicles, including the G90, G80, GV80, and GV70 models from 2021 to 2026, the recall involves insufficient torque stabilizer application during assembly. This detail is crucial for keeping the fasteners tight over time to prevent leaks. On the other hand, Kia is recalling 141,032 Carnival units from 2022 to 2026 due to inconsistent tightening of fuel pipe nuts at the factory, leading to potential loose connections and fuel leaks.
Initial reports of a fuel smell prompted a thorough investigation, with over 100 reports for Genesis vehicles alone. Fortunately, no crashes or injuries have been linked to the issue so far. A loose fuel pipe can result in gasoline leaks, increasing the risk of an engine bay fire if exposed to heat or sparks. Drivers may notice a fuel smell or warning lights before any serious incidents occur.
The repair process is straightforward, with affected owners receiving notifications to visit a dealer for inspection. Technicians will assess the crossover fuel pipe and fasteners, retightening connections if necessary or replacing the pipe if a leak is detected. Repairs are free of charge, and reimbursement is available for those who have already paid for related work. Owners are advised to park outside and avoid driving if they detect a fuel smell as a precaution.
To prevent future occurrences, production lines have been updated with new torque specifications and enhanced assembly checks to ensure newer vehicles do not experience the same issue.